Build - Full Suspension Prototype Frame With Lugs

[Pax]

Full Sus Ti MTB: A Reverse Build Log

Here’s some pictures of the front triangle fabrication. Seat tube was probably the trickiest part. I machined a fixture to keep the BB and suspension pivots aligned and then used some 123 blocks and a template to fixture the upper portion semi accurately. The lower tube was basically swiss cheese by the time I was done. In addition to the visible cutouts, there’s a large one that aligns with the seat post for additional dropper clearance. I did the fusion pass on everything then located tha…

This thread has some good information on controlling bond gaps and adhesive