Jig set up discrepancies

So I was mitering some chain stays this afternoon and something wasn’t right. I have my drawing printed out 1:1 for reference. I marked my miters and set up my Miter’s touch. My drawing is 425mm and I set it up accordingly. I have a Bicycle Academy LCFF and it is also set up using the horizontal dimension which comes out to a little over 420mm. All checks out thus far. I miter the dropout end of the left stay, set it all up in the Miter’s touch, cut the BB miter, clean up the cut and when I place it in the LCFF it’s nearly 10mm short!? I double check and nothing has moved and the stay is the correct length on the drawing.

So I placed the stay in the LCFF and moved the BB Tower in to hold it and measured the horizontal distance and it’s 415mm and the center to center is 425mm. I checked the assembly and set up instructions and all looks good.

My question is: has anyone else had an issue like this? Did I set up the Miter’s Touch with the wrong dimension? It doesn’t seem so since the stay matches the drawing.

I’ve built quite a few frames on this jig and don’t remember this specific issue.

Thanks in advance!

CS on drawing:

CS in the jig:

CS Datum:

CS center to center measurement when jig is set to CS Horizontal measurement per instructions:

CS in jig when it is set at ~420mm horizontal for 425mm c-c:

Measurement when the cut CS is in the jig:

Oh, it’s not only me then!! I thought I was going crazy!

Same Jig, I blame it on metal expansion with temperature but I am open to other suggestions.

Note: I have the same rulers too :smiley:

I have a set of trammel points to actually measure everything, mostly because I learned not to trust the jig or the paper printer.

I got mine (trammel points) on ebay but one could 3d print some, it makes it easier to measure hard to reach places

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