Build Log - Full Suspension - Printed Lugs

Paint on the front triangle is DONE.

For paint, here is the process I ended up following. I am bad at this, so it took alot more coats and sanding than it should have.

The results are not perfect, but MUCH better than I expected TBH.

  1. Alodine all the aluminum parts (see earlier post on process)
  2. Dry sand all carbon tubing with 320 dry, and maroon scotbrite. I OVERSANDED the tubes, and ended up needing to use alot more filler to correct for this… Don’t overdo the sanding on carbon tubing.
  3. Prime with Epoxy (2k) all over (spraymax 368 0032). This may have been pointless. I basically sanded 90% of it back off, because I am bad at this and should have used glaze/putty first on some sections. If I did this again I’d likely just go straight for the filler primer I ended up with later.
  4. Glaze/putty (3M Bondo 0907, 1 part stuff). Used this to fix all sorts of imperfections. 95% sanded back off, but thats the point. Very Easy to use. Just glob it on there and sand back.
  5. Primer - 2 coats of filler/primer (Rustoleum 2-in1 automotive primer/filler) Sanding heavily between.
  6. Wet sand 320>400>600>800 grit
  7. Topcoat with 1-stage 2k epoxy automotive color matched paint (Spraymax 368 0080 matched to GM Light Blue Metallic). This stuff is THIN. I had to use WAY too much to ensure coverage over some areas I sanded too deep through the last primer on. If using this paint, get the primer all 1 color before paint and use a light colored primer.

Now I just have to make a rear triangle. I’ll hopefully print the Ti lugs for the rear end in the next few weeks, and have thing thing all bolted together in a couple of months.

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