Build Log - Full Suspension - Printed Lugs

I assembled the darn thing today. Here’s how it went. I’ll feature the negatives!

  1. Alignment of the rear end is better than I expected, but not perfect. All the bolts go in without much drama. I wouldn’t be surprised if the bit of misalignment eventually kills the rear shock though.
  2. Clearance on the chainstay to the chain is tighter than I’d like. I normally run a 30T chainring, but I think I’ll need to use a 32+. I am using a 10-45 cassette. I could move to something like a 12-50 to help with clearance AND compensate for the bigger chainring. For now I have a 34T installed that I just happened to have laying around.
  3. Tire clearance is a hair tighter than I’d like. It actually clears, but not with much margin. I have adjustable chainstay length, and if I run into problems I’ll put it in the longer setting. No big deal.
  4. Internal cable routing for the dropper is terrible, but works. Enough said about that for now.

Here’s some photos! I have a number of little things to fix, but its ridable. Will get it on dirt this weekend. I’ll certainly update if anything breaks.

  • Weight:
    • Frame+shock+headset = 6.3lbs (2900g)
    • Fully built, as shown in the photos below = 27.3lbs (12.4kg)

16 Likes