The mighty miter

@Johnmarmalade Thanks! I saw the photo about your setup, but did not understand it in its entirety until those renders. The interface between the tube mount and the tool post was what I was missing. The renders make 100% sense since the interface does not really be more robust than that when using sensible feeds. Need to build one up, and give it a try.

Thanks @Golem for sharing your setup as well. The use of the drill chuck is a smart move for small tubes!

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Just re-discovered this abrasive tube mitering setup: https://www.youtube.com/watch?v=Qyj-g9-ME9Q
Maybe one day …

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@Johannes abrasive mitering is great, it is quite fast and precise. I had a similar setup when I began, it is not expensive to make if you are creative. But it makes a lot of metal dust, so having a very good dust collector is a must.

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I made a simple but big improvement to my mini lathe miter setup today! I made a machinist jack to put right under the tube holder and was able to get clean cuting with no chatter. No more binding up near the end of the cut.

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Love the innovation!

What are your thoughts on a system that directly clamps to Paragon blocks? I have never been satisfied with the V-style tube clamps.

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There’s a picture of a good Set up using paragon blocks and an aloris style toolpost In this gallery. Lots of other good stuff too

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nice call out!

Here it is for posterity:

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you could probably also do yourself a favour and swap that wobbly mess of an attachement for an actual hole saw arbor, either one from pargon or, since you have a lathe, make one yourself :wink:

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What size is that lathe?

Looks like a smaller Atlas based on the flat ways. I think 6 and 10 were the most popular.

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On the list for sure! There is a taper, I belive MT3, under that chuck so I will probably use that.

9x19. An older version of this one.

Oh man. That lathe is almost 300 lbs. I’d need a really sturdy bench to mount that onto. And as someone who knows hardly anything about machining, I don’t think I’d be able to lift that much weight by myself.

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Get an engine hoist. They are pretty cheap.

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That might be a bit overkill :wink: You can easily just make an arbor from 20mm round stock and chuck it up for mitering.
Fabricating a morse taper that is accurate enough to actually grip is not an easy task!

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LOL! Who needs an engine hoist when I have Johnny Cash! :joy:

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Daniel, do you have any pics of the back end of that lathe / abrasive miter setup? It’s pretty clever. Is the lathe driving the belt?

Today I found this on FB Marketplace and I went to pick it up:

It’s a JD2 The beast miter, the guy that was selling it had a HD customization shop before he retired and had a bunch of tig welding and fabricating tools, I went for this miter but I came back with extra stuff.

Anybody has experience with this one?

It’s definitely a beast, weight is at 48lbs even (21.7kg)

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This is exactly how I got started. I thought it worked well. I have one that I would sell if anyone is interested. I am in South central PA for pick up.

One more abrasive tube mitering set up:

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